|
Aircraft Manufacturing Division Nasik
Brief HistoryWelcome to the Aircraft Manufacturing Division, Nasik of Hindustan Aeronautics Limited.
Aircraft Division Nasik, established in the year 1964 for licence manufacture of MiG-21FL aircraft & K-13 Missiles, is located at Ojhar, 24 kilometers from Nasik and approximately 200 kilometers from Mumbai in the state of Maharashtra. The Division since then manufactured MiG variants under the licence production - viz MiG-21M, MiG-21 BIS, MiG-27 M and the state-of-the-art aircraft i.e. Su-30 MKI. Along with manufacturing, the Division also carried out overhaul of the MiG series aircraft and started ROH of Su-30 MKI. With the vast experience in Aircraft Manufacturing and Overhauling, and also the experience gained in MiG-21 BiS Up-gradation, the Division took the task of up-gradation of MiG-27 aircraft and successfully completed the challenging task of Indigenous Up-gradation of MiG-27M aircraft.
The Division is well laid out on a sprawling complex of 1,48,20,000 Sq. meters with a built-up area of 1,73,900 sq. meters having state-of-the-art plant/machinery/equipment and infrastructure. It has well qualified and trained manpower in different areas of aviation technology, viz design and development, manufacture and overhaul of aircraft, accessories and related products.
With the introduction of New a state-of-the art project i.e. Su-30 MKI and for smooth activities and operation of the Division then Aircraft Division, Nasik is de-lineated into two Divisions viz Aircraft Manufacturing Division (AMD) for manufacturing activities and Aircraft Overhaul Division (AOD) for Repair & Overhauling (ROH) activities.
Now, the Division is an independent profit-center and is currently engaged in the following activities:
- Spares manufacturing and Supports to Indian Air Force for its Su-30 MKI Aircraft fleet
- Clearance of AOG’s, RMSO and support to IAF for MiG and Su-30 MKI Fleets
- Deputation of Site repair Support teams to IAF bases of MiG and SU-30 MKI aircraft fleets
- Supply of spares / units /consumables and aerospace fasteners
- Support to HAL and Non-HAL made aircraft of Russian Origin in terms of Life extension, Modifications, Site Repairs and investigations
- Supply of Landing Gears of LCA, LCH,ALH
- Overhaul of Landing Gears of Su30-MKI, LCA, LCH, ALH, Mirage-2000
- Maintenance Support to Naval Aircraft
- LCA Wing Manufacturing
- Support for Su-30 MKI aircraft overhaul activities to Aircraft Overhaul Division
- Production of HTT-40 BTA is planned at AMD Nasik Division
- Diversification into UAV Sector
- Diversification into Civil MRO Sector. Facilities are certified by DGCA for various categories of Aircrafts / Helicopters and it’s aggregates
- Export of MiG spares to Egypt, Syria, Vietnam, Malaysia, Algeria, Poland & Russia
So far the Division has manufactured more than 900 aircraft and supported the overhauling activities for about 1900 aircraft. With the expertise gained over the more than 5 decades, the Division has already made its presence felt in the global market, IAF and is fully geared up for meeting any challenging task in the domestic and the international market.
Currently the Division is having the trained & Specialised Manpower around 1281 technical experts, 689 Experts for technical support and 436 Engineers. The Division has full-fledged facilities under the following major heads:
- CNC Machining
- General Purpose Machining
- Precision Tool Manufacturing
- Rubber & Plastic Components Manufacturing
- Canopy Manufacturing/Repair/Overhaul
- Heat Treatment/Surface Treatment/Painting
- Central Laboratory/Static Test Laboratory/Resource Test Laboratory/Metrology
- Flight Testing of Aircraft
- FTL (Functional Test LAB)
- Radar Testing
- Loom Manufacturing
- Tool Design Activities
- TTGE (Tool Tester & Ground Handling Equipment)
- Manufacture/Repair of Aircraft Aggregates / Rotables
- Air traffic Control
- Mainframe Computer
- Computer Aided Design and Analysis
- Computerised production Planning and Control System
- Computerised Integrated Materials Management
- Landing Gear manufacturing for projects LCA, ALH, LCH and ROH of landing gears for projects Su30, MiG, Mirage 2000, LCA, ALH, LCH and known as Centre of excellence for Landing Gears.
- Centre of Excellence for Aerospace Fasteners
Categories of Components
- Sheet Metal Components
- Machined Components
- With conventional Operations (viz turning, milling, bench work etc.)
- With CNC operations with extensive turning and milling
- Gear Manufacturing
- Standard Parts & Fasteners including Titanium Fasteners
- Non Metallic Components
- Injection Moulded Components
- Rubber Components
- Fibre Glass Components
- Aircraft Structural Assemblies
- Welded Assemblies
- Riveted Assemblies
- Unit Assemblies - Hydraulic, Pneumatic and Control Systems Line Replacement Units (LRUs)
- Pipe Lines
- Conventionally bent pipes
- CNC bent pipes
- Springs - Compression, Extension and Hand - wound Springs
- Metallic Tanks - Metallic Tanks with seam / spot and TIG welding
- Outsourcing of partial Operations such as Grinding, Honing, Deep Hole Drilling/ Ejector boring operations, Gear cutting operations etc.
Categories of Tooling Items
- Ground handling Equipment - Trollies, Working Stands etc.
- Measuring Tools and instruments - Plug Gauges / Ring Gauges / Snap Gauges / Co-axiality Gauges & Thread Gauges
- Steel Forming Mandrels
- Cutting Tools - Drills, Counter bores, Reamers, Milling Cutters, Taps, Threading Dies and broaches
- Wooden Form Blocks
- Springs
- Hand Tools
- Test Equipment
- Jigs and Fixtures
- Press Tools - Blanking, Piercing Dies, Progressive Dies, Compound Dies, Combination Dies, Deep drawing Dies and Steel forming Dies
- Moulds
- Outsourcing of Inspection to Third Party
- Aircraft Painting
- Disassembly & Depainting Activities
- Stitching Activities
- Aircraft Tank Testing and Assembly Activities
- Subassembly and Assembly activities
- Looms & Harness manufacturing & assembly activities
- Design Activities etc.
The Aircraft Manufacturing Division, Nasik has been accredited with AS 9100 D, AS 9110 C Quality System Certification and is in pursuit of Total Quality Management.
The Quality System prevailing in the company ensures quality of products and processes right from receipt of raw materials up to the delivery of finished product. Approved and qualified Inspection staff ensures that quality of products/services is of the highest standard. The quality system works on a three tier system of Inspection by shop, Quality control Department and Customer Inspection.
Quality circle, Self inspection and Zero defect operators in selected areas on shop floor with involvement of technicians at grass root levels constitute a significant feature of the Division's sustained efforts in pursuit of excellence in quality of the final product.
- Accreditation of ISO 14001 Environmental Management System Certification
- Accreditation of AS 9100D, AS 9110C Quality System Certification
- DGCA (CAR-145) approval for repair, maintenance and overhaul of landing gears.
Awards Received:
| Sl No |
Award |
Description of Award |
Award From |
Year |
| 1 |
Best Of Manufacturing Category Award by CCQC (Chapter Convention on Quality Concepts) |
One Team was awarded in Best Of Manufacturing category by CCQC |
Aurangabad Chapter of CCQC (State Level) |
2022 |
| 2 |
Gold Category Award by CCQC (Chapter Convention on Quality Concepts ) |
Five Teams were awarded in Gold Category by CCQC |
Aurangabad Chapter of CCQC (State Level) |
2022 |
| 3 |
Gold Category Award by CCQC (Chapter Convention on Quality Concepts) |
Two Teams were awarded in Gold category by CCQC |
Aurangabad Chapter of CCQC (State Level) |
2021 |
| 4 |
Best Of Manufacturing Support Category Award by CCQC (Chapter Convention on Quality Concepts ) |
One Team was awarded in Best Of Manufacturing Support Category by CCQC |
Aurangabad Chapter of CCQC (State Level) |
2021 |
| 5 |
Par Excellence Category Award by NCQC (National Convention on Quality Concepts ) |
Three Teams were awarded in Par Excellence category by NCQC |
Quality Circle Forum Of India, Hyderabad
(National Level) |
2021 |
| 6 |
Excellence Category Award by ICQCC (International Convention on Quality Control Circles) |
One Team was awarded in Excellence category by ICQCC |
Quality Circle Forum Of India, Hyderabad (International Level) |
2021 |
| 7 |
Par Excellence Category Award by ICQCC (International Convention on Quality Control Circles) |
Two Teams were awarded in Par Excellence category by ICQCC |
Quality Circle Forum Of India, Hyderabad (International Level) |
2021 |
| 8 |
Raksha Mantri's award for “Innovation” |
The Raksha Mantri's award for “Innovation” for successful completion of integration of BrahMos Missile on Su-30 MKI aircraft. |
Ministry of Defence, Government of India, Delhi |
2017-18 |
| 9 |
Best Production Division Award |
For best production Division among all Hindustan Aeronautics Limited Divisions |
Corporate Office ,Hindustan Aeronautics Limited |
2017-18 |
| 10 |
NATIONAL TECHNOLOGY INNOVATION AWARD : 2015-16 |
For Innovation in Polymer Product ; indigenous development of canopy inflatable seal made from elastomeric material and used in Indian military aircraft. |
Ministry of Chemicals and Fertilizers, Government of India. & organized by Central Institute of Plastic Engineering and Technology (CIPET) |
2015-16 |
| 11 |
Best Production Division Award |
For best production Division among all Hindustan Aeronautics Limited Divisions |
Corporate Office , Hindustan Aeronautics Limited |
2014-15 |
| 12 |
GOLDEN PEACOCK INNOVATIVE PRODUCT / SERVICE AWARD-2014 |
For Design and Development of Single Axis Tilt Sensor for Aircraft Control Surface Deflection Measurement (AURDC) |
Institute of Directors (IOD), New Delhi |
2014 |
| 13 |
SODET AWARD (GOLD CATEGORY) |
For Design and Development of Tilt Sensor for MiG -21 aircraft (AURDC) |
Society of Defense Technologist, New Delhi (SODET) |
2013-14 |
| 14 |
SODET AWARD (BRONZE CATEGORY) |
For Integration of Project Eye Shadow on Su-30 MKI aircraft (AURDC) |
Society of Defense Technologist, New Delhi (SODET) |
2013-14 |
| 15 |
ENERGY CONSERVATION & MANAGEMENT AWARD : 2013-14 |
Second prize for contribution in the field of energy conservation, innovation and management under individual category(2013-14) |
Maharashtra Energy Development Agency (MEDA) , Maharashtra Government |
2013-14 |
| 16 |
Best Performing Division Award |
For best performance in Sales & Sundry Debtors amongst all HAL Divisions |
Corporate Office , Hindustan Aeronautics Limited |
2013-14 |
| 17 |
CSR Excellence Award
|
For best practices in Corporate social responsibility |
NIMA, Nasik |
2013-14 |
| 18 |
Best Performing Division Award |
For best performance in Value Addition amongst the all HAL Divisions |
Corporate Office , Hindustan Aeronautics Limited |
2012-13 |
| 19 |
ENERGY CONSERVATION & MANAGEMENT AWARD : 2012-13 |
First Prize for its continued commitment and efforts towards improvement in energy efficiency, reduction in carbon emission and implementation of various energy conservation projects |
Maharashtra Energy Development Agency (MEDA) , Maharashtra Government |
2012-13 |
| 20 |
SODET AWARD (GOLD CATEGORY) |
For Total Technical Life Extension of Main and Nose landing gear of MIG-27 aircraft from 2000 landing to 3400 Landings. (AURDC) |
Society of Defense Technologist, New Delhi (SODET) |
2011-12 |
| 21 |
ENERGY CONSERVATION AWARD 2011-12 |
First prize in 8th state level Energy Conservation Awards |
Maharashtra Energy Development Agency (Govt. of Maharashtra) |
2011-12 |
| 22 |
SODET AWARD (GOLD CATEGORY) |
For Environmental Control System Upgrade of MiG-27 Upgrade aircraft (AURDC) |
Society of Defense Technologist, New Delhi (SODET) |
2010-11 |
Su 30 MKI
Twin-seater, Multi-role, Long range Fighter / Bomber / Air Superiority Aircraft. HAL has successfully completed the deliveries of Su 30 aircrafts to Indian Air force. Operational capability of the aircraft is enhanced with indigenous implementation of various weapon integration modifications on Su-30MKI. Division is providing spares and other support for maintenance of Fleet.
MiG-27 M
Single-seater Tactical Fighter / Bomber with variable sweep wings. Project is complete.
MiG-21 VARIANTS
Single-seater Front line Tactical Interceptor / Fighter Aircraft. Division is providing spares and other support for maintenance of Fleet.
UNDERCARRIAGE
The Division has facilities and expertise in the manufacture and overhaul of Undercarriages of both MiG-27M and MiG-21 variants, ALH, LCA, LCH, Mirage-2000 & Su-30 MKI. The landing gears are of a conventional tricycle type and consist of one steerable Nose wheel leg and two Main wheel legs to roll the aircraft in motion, on the ground, during take-off run and landing run. The Landing Gear legs have Pneumatic shock absorbers.
EJECTION SEAT
The Ejection Seat is installed to provide safe escape to the Pilot from the Aircraft while catapulting is effected with the help of a combined Ejection Gun. The Division has the facilities and expertise in the manufacture and overhaul of ejection seats for both MiG-27M and MiG-21variants.
CANOPY
The Division manufactures and overhauls canopies of MiG-21 Variants, MiG-27 M and Su30 MKI aircraft.
FLEXIBLE RUBBER FUEL TANKS
The Division manufactures and supplies all types of Rubber Fuel Tanks required for MiG-21 Variants. The Rubber Fuel Tanks are provided with special protection coating against Ozone/heat and adverse climatic conditions. The Division has exported a large number of Rubber Fuel Tanks.
AEROSPACE FASTENERS
The Division has a separate complex for manufacturing of Aerospace Fasteners, approximately 7000 types under 400 different standards. Some of the typical items are nuts, bolts, screws, washers, rivets of various configurations, studs, dowels, pins, plugs, JO Bolts, pipe connections and springs.
HTT-40 BTA:
Production of HTT-40 BTA is planned at AMD Nasik Division. We are rendering the following services to our Customers
- Clearance of AOG Demands
- Repair and Overhaul of Rotables
- Site Repairs
- Supply of Spares against RMS Orders
- Accident / Incident Investigations
- Defect Investigations
- Deputation of Services Engineers
- Customer Training
- Technical Support to Operating Units
- Deputation of Design Study Teams
- Publications / Operating Manuals
- Warranty Support and spares
The General Manager (AMD)
Hindustan Aeronautics Limited
Aircraft Manufacturing Division Nasik,
Ojhar Township P.O.,
Nasik District
Maharashtra State, India
Pin Code 422 207
Fax : +91 2550 – 275849
Telephone:
Human Resource : +91 2550- 275458
Training : +91 2550- 277144
Marketing : +91 2550- 272202
|